Custom BESS enclosure manufactured by AEL for battery integrators

For Battery Integrators

OEM and private-label battery storage enclosures.

You build the battery system. We build the enclosure around your rack layout, environmental requirements, and project design basis. 1, 2 and 3-hour constructions and white-label options are available.

Integrator-ready Sentinel enclosures

See the enclosure platform.

AEL Sentinel outdoor battery storage enclosure

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Outdoor Solutions — Sentinel 8×20

Purpose-built modular container enclosure for outdoor battery storage and staging.

Sentinel battery storage enclosure at an auto dealership

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Outdoor Solutions — Dealership Isolation

Outdoor containment for recalled, damaged, or service-stage battery inventory.

Custom Sentinel battery storage enclosure configuration

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Custom Configuration

Custom sizes and layouts for projects that need a tailored enclosure approach.

Indoor battery storage solutions

Indoor solutions.

Indoor Sentinel battery storage enclosure in whiteIndoor Sentinel battery storage enclosure in grey with an exhaust stack

Walk-in or rack access · grey or white

Indoor Sentinel

Built inside your building, with exhaust ducted out and alarms tied into your fire-alarm system.

View indoor enclosures

Need cabinet-scale storage? See Sentinel Mini™ battery cabinets.

Battery integrators build sophisticated energy storage systems, yet generic cargo containers and prefab buildings may require substantial modification to align with the selected battery, thermal-management, access, and fire-safety criteria. Building custom enclosures in-house can also divert resources from the battery platform.

AEL provides custom-engineered enclosures built around the battery configuration. We coordinate structural engineering, 1, 2 or 3-hour construction, safety-system integration, and project documentation so the integrator can focus on the battery system, controls, and customer delivery.

What integrators get from AEL

Custom-Engineered to Your Spec

Every enclosure is designed around your specific battery rack layout, inverter configuration, and thermal management approach. No off-the-shelf modifications — purpose-built from engineering drawings.

Your Brand, Our Engineering

White-label capability for integrators who need enclosures under their own brand. We handle fabrication and safety engineering — you maintain the customer relationship.

Integrated Safety Systems

Fire-suppression options, gas detection, thermal monitoring, and ventilation can be engineered as one coordinated package around the integrator’s system and project requirements.

Documentation for Permitting

For ordered projects, engineering drawings, equipment schedules, fire-suppression schematics and design-basis narratives are delivered to support the customer’s AHJ review process.

From your battery specification to a delivered, project-specific enclosure.

Discovery & Scoping

01

Share your battery rack configuration, BMS requirements, thermal management approach, and target codes and standards. We define the enclosure envelope, penetration schedule, and safety system requirements.

Engineering & Design

02

Our team produces stamped layout drawings, structural calculations, ventilation design, and fire suppression schematics. You review and approve before fabrication begins.

Fabrication & Testing

03

Built in our Santa Rosa, California facility. Construction, selected safety-system integration, testing, and photo documentation are defined by the approved project scope.

Delivery & Commissioning

04

Ships as a prefabricated unit for site placement, utility connections, and commissioning on the project schedule. Documentation is available to support the end customer’s AHJ review.

Ready to scope a custom enclosure?

Share your battery configuration. Engineering consultation within 24 hours.

Frequently asked questions

What is a custom BESS enclosure?

A custom BESS (Battery Energy Storage System) enclosure is a purpose-engineered structure designed to house a specific battery system configuration. The enclosure can be configured around the integrator’s rack layout, inverter placement, thermal-management approach, 1, 2 or 3-hour construction, and project design basis. AEL manufactures custom BESS enclosures in Santa Rosa, California and designs and builds them to UL 1487 and NFPA 855 standards, coordinating IFC and local criteria by project.

Does AEL work directly with battery integrators?

Yes. AEL partners with battery integrators, system builders, and EPC firms who need custom enclosures for their battery systems. We provide the enclosure engineering, fabrication, and safety systems — you provide the battery system, controls, and customer relationship. White-label capability is available for integrators who sell under their own brand.

What information does AEL need to quote a custom enclosure?

To provide an accurate quote, AEL needs battery-rack dimensions and weights, rack quantity, inverter or PCS specifications, BMS integration requirements, thermal-management approach, the required 1, 2 or 3-hour construction, site jurisdiction, access constraints, and project schedule. Share the available equipment schedule for a preliminary layout and quote.

Can AEL handle volume orders for integrators?

Yes. Our vertically integrated manufacturing facility supports both one-off custom builds and repeat production runs. For integrators with standardized battery configurations, we can establish a repeatable design that reduces engineering time on subsequent orders. Lead times for repeat configurations are typically shorter than first-article builds.

What certifications do AEL enclosures carry?

AEL battery enclosures are not UL listed. They are designed and built to UL 1487 and NFPA 855 standards, with IFC, OSHA, and local requirements addressed in the project design basis. Every build uses UL or ETL (Intertek) listed components, and control panels built to UL 508A are available as specified. AEL provides documentation to support the integrator’s permitting and AHJ review process.

How does AEL’s approach differ from container conversion companies?

Container conversions begin with an existing cargo envelope, while a purpose-built enclosure can coordinate structure, insulation, ventilation, access, 1, 2 or 3-hour construction, and equipment interfaces around the selected battery system. AEL documents the project-specific design basis for integrator and AHJ review.

Get a quote

Let’s scope
your project.

Tell us about your application and timeline. Our team — not a call center — responds within one business day.

  • Built in-house: fabrication, electrical, controls and suppression by our own team.
  • Approved Stat-X distributor.
  • Factory testing, documented as specified.

Financing available. Explore equipment financing and leasing options

  • Talk to an engineer (888) 502-6695
  • Location 1402 Airport Blvd, Santa Rosa, CA 95403
  • Hours Mon – Fri, 8AM – 6PM PT

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